Atmosphere-Controlled Brazing (Welding) Furnaces

Atmosphere-controlled brazing furnaces are a special type of furnace used for joining two different metals with a third filler metal. When two metals are joined, they are heated to the melting temperature at the junction point in industrial furnaces. The joining process is completed when the third filler metal, which has a lower temperature than the base metal, surpasses the melting temperature of the filler metal. Heaters, also known as resistances, are used in these brazing processes.

This process carried out in these furnaces is also known as hard soldering. In these applications, parts are subjected to a fluxless hard soldering process. With brazing furnaces, it is possible to obtain clean, high-quality, and highly durable connections. Both standard productions and custom productions can be carried out in these furnaces.

Technical Specifications of Atmosphere-Controlled Brazing Furnaces

• Heating elements are placed in strip form in edge regions in these furnaces, ensuring homogeneous heating performance in every part of the furnace.
• It provides plus and minus 5 Fahrenheit temperature uniformity.
• There are multiple divisible heating panels to meet your workload and stabilize the temperature.
• You can regulate a suitable heat input for materials in divisible heating panels located along the hot zone.
• Accumulations inside the furnace pass through the edge of the bottom heating panels, minimizing the possibility of burns.
• You can clean the furnace with easily removable panel modules and disassemble all hot zone panels individually.
• Panel maintenance and repair are practical in small areas.
• Due to the intermittent placement of hot zone shields at the top and bottom, there is a chance of easy gas release.
• The hearth reservoir walls are kept warm to prevent condensation of moisture in the air when the furnace door is open.
• There are insulated power feeders to prevent magnesium condensation in case of an arc possibility without water cooling.
• You can choose between an internal inert gas cooling system or an external air-blown cooling station.
• The furnace has an integrated and automatic loading system.
• You can control data recording in the hard soldering furnace fully automatically.
• If needed, brazing furnaces are compliant with NADCAP and AMS2750 requirements.
• The hearth system includes all connection elements such as water, air, and gas lines, and electrical cables.
• These furnaces are started up after assembly and functional tests.

Advantages of Atmosphere-Controlled Brazing Furnaces

• Brazing furnaces feature a dry screw pumping system.
• The stainless steel inner reservoir wall ensures long-term use: Cryogenic panels and pump systems promise functional use.
• We also provide assembly services for you.
• External circulating cooling systems can be added either open or closed.
• Magnesium holder and condenser panels in furnaces maximize performance.
• Loading tables and carriers minimize the need for labor.
• Automatic or manual loading and lifting systems can be used.
• You can choose between an internal gas cooling system and an external air-blown cooling system.
• It provides strong joints and the ability to join two different materials.
• It does not create surface tension in the material and can work with very low production tolerances.
• You can obtain products with very low unit costs.
• It is compatible with all automation systems.
• No need for part cleaning after hard soldering process.

Atmosphere-Controlled Brazing Furnace Prices

For atmosphere-controlled brazing furnace prices, you first need to decide on the model and technical specifications of the product. Since there are different production options for these products, we can prepare a price quote for you when you specify your needs. You can benefit from our company's experiences for all industrial furnace needs.