Ceramic Heaters

Ceramic heaters are heaters that can convert the energy obtained from electricity into heat in a very short time. These resistances show heat performance like that of the sun. The goods in question are among the most long-lasting and durable types of resistance. Because these resistances have a large surface area, they have a high success rate in energy transfer.

Ceramic heaters are extremely useful for providing heat to large surfaces. It provides a mass heat release on the machine parts that need to be heated in this manner. Because it emits high temperatures, the ceramic body acts as a ray absorber. As a result, it offers a healthy heating experience in a heated environment. Ceramic heaters are among the most accurate options if the heating experience is required at very high temperatures.

Ceramic Heaters Usage Areas

Ceramic heaters are used in a variety of industrial and engineering applications. These items are also suitable for use on flat solid fuel heater bodies. These heater models are high-quality, long-lasting products. Furthermore, it is a critical component for infrared heaters. These are heaters that transmit long-wave infrared radiation.

These heaters are also used for their high performance in thermoform heating systems, packaging companies, open-air heaters, and infrared heating elements. At the same time, it is one of the most effective types of heater in places with high heat, such as way stations and saunas.

Ceramic heaters are also used in cube sugar machines, fabric, printing, and paint drying facilities in industrial settings. It's also found in vacuum packaging machines. All at the same, ceramic heaters can be seen on the auto paint drying system, industrial oven, and IR drying panels.

Ceramic Heater Technical Specifications

• Ceramic heater types are produced in the dimensions you want, as 220 and 230 V. Supply voltages can also be increased, generally up to 400 V.

• We also have production options with metal, glass, or ceramic covers.

• We also take your orders for 380 V thermocouples for high-performance needs in ceramic heaters.

• We take orders according to your needs in different powers between 125 W and 1000 W for ceramic heaters with an operating voltage of 220 V.

• Ceramic heater types are available in standard sizes of 245*60 mm and 122*60 mm. If you require it, we can also produce it in custom sizes such as 245*100 mm, 100*100m, 122*122 mm, and 60*60mm.

• Ceramic heater models can operate at temperatures of up to 1100 degrees.

• In these heaters, static belt stones are arranged on chrome and nickel wire. The outer surfaces of the products are then covered with stainless sheets.

• Thermal permeability is high in ceramic heaters. As a result, it can last for a long time while also allowing heat to be transferred quickly.

• It provides energy savings between 25% and 50% in products wrapped with ceramic fiber.

• Because these heaters operate at high temperatures and have high power, connections are made with heat and amperage-resistant static terminals and plugs.

• We also make multi-core nickel glass fiber and steel armor cable, which can withstand 400 degrees, for your orders.

• In ceramic heaters, you can load up to 8.5 Watts per square centimeter.

Ceramic Heater Prices

Ceramic heaters are manufactured in the sizes and powers that you require. You can always get in touch with us if you want to learn more about ceramic heaters’ prices, which are popular in many industrial settings. We will prepare a special price offer for you based on the model and technical functions you desire.

We send the ceramic heaters that we produce with the highest quality, on the date you want and with the specifications you want.

Types of Ceramic Heaters

• Block Ceramic Resistors: These are rectangular or square blocks, typically used in industrial furnaces, stoves, and heating systems.
• Porcelain Chamber Resistors: Heating elements located inside porcelain chambers. They are resistant to high temperatures and commonly used in industrial furnaces and thermal processing applications.
• Coil Ceramic Heaters Heating elements wound in a coil shape and usually placed inside a round or cylindrical casing. These resistors are preferred in air and liquid heating systems.
• Ceramic Band Resistors: Long and narrow ceramic strips typically used in industrial processes. They are resistant to high temperatures and provide homogeneous heat distribution.

Technical Specifications of Ceramic Heaters

• Capacity: Can vary between 200 Watts and 4000 Watts.
• Voltage: 24 Volts - 480 Volts
• Temperature Range: 0°C - 600°C
• Body Material: Stainless steel, aluminum, brass
• Heating Element Material: Nickel chrome, stainless steel, Inconel
• Insulation Material: Ceramic
• Size: Can be adapted according to the size and shape of the area to be heated.
• Connection Type: Various connection types are available, such as clamp, cable, or plug.

Advantages of Ceramic Heaters

• Uniform Heat Distribution: Ceramic resistors distribute heat evenly across a wide area.
• Longevity: Ceramic resistors have a durable structure that can withstand high temperatures for extended periods.
• Durability: Ceramic resistors are resistant to mechanical impacts and abrasion.
• Efficiency: Ceramic resistors utilize energy efficiently, resulting in electricity savings.
• Safety: Ceramic resistors have insulated structures, minimizing the risk of electric shocks.
• Easy Maintenance: Ceramic resistors are easy to maintain devices.
• Versatility: Ceramic resistors come in various power ratings, voltages, temperature ranges, and sizes.
• Wide Range of Applications: Ceramic resistors can be used in many different fields.
• Economical: Ceramic resistors are more cost-effective compared to other heating elements.

Materials Used in Ceramic Heater Production

• Insulation Coatings: Some models of ceramic resistors are coated with special insulation coatings to provide protection against external factors and enhance durability.
• Thermal Pastes and Insulation Connection Materials: Thermal pastes and insulation connection materials can be used at the connection points and insulation areas of ceramic resistors to optimize heat transfer and enhance electrical insulation.
• Connection Elements and Terminals: Suitable terminals, terminals, screws, or other connection elements are used for the electrical connections of ceramic resistors, ensuring safe and secure electrical connections.
• Protective Coatings: Ceramic resistors may require protection against environmental effects in certain applications. In such cases, special protective coatings can be used.

Technical Details to Consider When Choosing Ceramic Heaters

• Power: The power rating of ceramic resistors depends on the size of the area to be heated and the desired temperature.
• Voltage: The voltage of ceramic resistors should be compatible with the electrical power source to be used.
• Temperature Range: The temperature range of ceramic resistors should be suitable for the desired temperature range of the area to be heated.
• Body Material: The body material of ceramic resistors should be suitable for the environment in which they will be used.
• Heating Element Material: The heating element material of ceramic resistors should be selected according to the desired temperature and service life.
• Size: The size of ceramic resistors should be appropriate for the size of the area to be heated.
• Connection Type: The connection type of ceramic resistors should be suitable for the electrical system to be used.