Hot Runner Heaters

Hot runner heaters are products that are used in hot runner systems to reveal the flowability of raw materials. These resistances are also known as hot runner nozzle resistances. These products heat liquid or gas-passing pipelines of various diameters. At the same time, it finds a place in labs and special scientific projects.

These resistors are also referred to as resistance wires. Its primary function is to convert electrical energy to heat energy. These products enable wires to be produced in a variety of forms and shapes based on their intended use. Wires are made of various metals and special alloy materials.

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What are the Usage Areas of Heaters?

In hot runner systems, spiral resistors, also known as hot runners. Furthermore, it has a much broader application range. They are products that are used in a variety of industrial areas and facilities throughout our country. These items are found in injection molds. They serve very important functions here.

Hot runner heaters play a role in the melting and liquefaction of raw materials used in injection molds. At the same time, these products allow plastic raw materials to be heated to the intended temperature. We manufacture these heaters to your watt and volt specifications.

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Hot Runner Heaters Technical Specifications

• Hot runner heaters can be produced in different supply voltages such as 24V, 48 V, 110V, 220V, and 400V.

• These products are manufactured in standardized sections. The most used type is flat-type hot runner heaters with a cross-section of 2.4 mm and 4.5 mm.

• The operating temperatures of these products can be up to 500 degrees.

• The outer sheath of hot runner heaters is AISI321 quality stainless steel.

• Hot runner heaters are also made with three Teflon-insulated cables that provide process, neutral, and ground energy outputs.

• Standard J type thermocouple production can also be made in the resistances. We also adjust the cable dimensions according to your wishes and needs.

• The winding type in these resistances is generally produced as clockwise and counterclockwise. We can also produce radially passing through the center, vertically 90 degrees, and twisted production based on your preferences.

• The nozzles of the products are produced from stainless CrNI pipes.

• Injector nozzles of the products can be opened or closed via the trigger.

• You can order hot runner heaters from 230 mm to 1650 mm full length. Furthermore, the length of heating varies between 180 mm and 1600 mm.

• These products are produced in standard production starting from 230 V- 180-Watt power up to 230 V- 1150 Watt.

Hot Runner Heater Prices

The price of hot runner heaters varies depending on the product's size and power. We can create hot runner heaters at any power level you require. You can order hot runner heater kinds with left, right, or middle outlets based on your preferences. The price of a product varies according to its size.

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Types of Spiral Heaters

• Flexible Spiral Resistors: Flexible spiral resistors are designed to be used on curved or contoured surfaces. Their flexible structure easily conforms to surfaces of different shapes and sizes.
• Spiral Resistors for High-Temperature Applications: Some industrial processes or furnaces require high temperatures. Spiral resistors with special high-temperature resistance are available for such applications.
• Low-Power Spiral Resistors: In some applications, low-power heating may be required. Low-power spiral resistors are used, for example, for some laboratory devices or household appliances.
• Double-Layer Spiral Resistors: Double-layer spiral resistors are designed for applications requiring more intense heating. Two different resistor layers provide higher heat production.
• Coated and Insulated Spiral Resistors: In some applications, spiral resistors need to be protected against external influences and insulated. Coated and insulated spiral resistors are used for this purpose.

Technical Specifications of Spiral Heaters

• Power: Can have a range between 200 Watts and 4000 Watts.
• Voltage: Compatible with voltage levels ranging from 24 Volts to 480 Volts.
• Temperature Range: Can operate within a wide temperature range from 0°C to 600°C.
• Body Material: Can be made of various materials such as stainless steel, aluminum, and brass.
• Heating Element Material: Different materials like nickel chrome, stainless steel, and Inconel can be used.
• Insulation Material: Various insulation materials such as ceramic, mica, and Teflon can be used.
• Size: Can be customized and adapted according to the size and shape of the environment to be heated.
• Connection Type: Various connection methods are available including clamp connection, cable connection, and plug connection.

Other Technical Specifications

• Heating rate
• Cooling rate
• Heat distribution
• Lifespan
• Protection class
• Mounting type

Advantages of Spiral Heaters

• Easy Installation: Spiral resistors are devices that are easy to install and use.
• Fast Heating: Spiral resistors have a feature of rapid heating.
• Uniform Heat Distribution: Spiral resistors evenly distribute heat over a wide area.
• Durability: Spiral resistors have a strong and durable structure.
• Longevity: Spiral resistors are long-lasting devices.
• Efficiency: Spiral resistors use energy efficiently.
• Safety: Spiral resistors can be used safely.
• Versatility: Spiral resistors are available in different power, voltage, temperature range, and sizes.
• Wide Range of Applications: Spiral resistors can be used in many different areas.
• Economical: Spiral resistors are more economical compared to other heating elements.

Materials Used in Spiral Heater Production

• Heating Element: Made from high-resistance alloys such as nickel-chromium, stainless steel, or Inconel.
• Insulation Material: Made from high-temperature resistant materials such as ceramic, mica, or Teflon.
• Body Material: Made from corrosion-resistant materials such as stainless steel, aluminum, or brass.
• Connection Elements: Connectors such as terminals, cables, or plugs are used.

Other Materials Used in Spiral Heater Production

• Filling Material: Some spiral resistors use filling material to distribute heat evenly.
• Protective Coating: Spiral resistors can be coated with a protective coating to protect against corrosion and wear.

Technical Details to Consider When Choosing Spiral Heaters

• Power: The power of the spiral resistor depends on the size of the area to be heated and the desired temperature.
• Voltage: The voltage of the spiral resistor should be compatible with the electrical source used.
• Temperature Range: The temperature range of the spiral resistor should match the desired temperature range of the area to be heated.
• Body Material: The body material of the spiral resistor should be suitable for the environment it will be used in.
• Heating Element Material: The heating element material of the spiral resistor should be selected based on the desired temperature and lifespan.
• Size: The size of the spiral resistor should be suitable for the area to be heated.
• Connection Type: The connection type of the spiral resistor should be compatible with the electrical system used.

Other Technical Details:

• Heating Speed: The heating speed of the spiral resistor determines the time it takes to reach the desired temperature.
• Cooling Speed: The cooling speed of the spiral resistor determines the time it takes for the environment to cool down after the heating process.
• Heat Distribution: The heat distribution of the spiral resistor ensures uniform heating of the area.
• Lifespan: The lifespan of the spiral resistor depends on usage conditions and materials used.
• Protection Class: The protection class of the spiral resistor determines its resistance to dust and water.
• Mounting Type: The mounting type of the spiral resistor should be chosen according to the location and purpose of use.