Cuttable Cable Heaters

Cuttable Cable Heaters are products that can be used in various sizes by cutting in multiples of a meter according to the desired Watt density. These are products that can be used by closing one end with silicone and feeding from the other end with the appropriate supply voltage. It is manufactured in desired dimensions, one end of which is siliconized and ready to use, upon request.

Cuttable Cable Heaters

Cuttable cable heaters are a type of heater used in electrical heating systems. These heaters are commonly used to heat liquids or gases in applications such as pipelines, tanks, boilers, and industrial equipment. Cuttable cable heaters have a flexible structure and can be cut to the desired size. This feature allows them to adapt to different shapes and sizes, making them suitable for various applications. Additionally, the installation of cuttable cable heaters is easy, and they are widely used in various industrial environments.

Cuttable Cable Heaters Types

• Carbon Fiber Cuttable Cable Heaters: Carbon fiber is a lightweight and durable material. These types of cuttable cable heaters are known for their rapid heating feature and are used in many industrial heating applications.
• Metal Alloy Cuttable Cable Heaters: Cuttable cable heaters made from metal alloys such as nickel-chromium and iron-chromium-aluminum have high temperature and corrosion resistance. They are widely used in industrial furnaces and heating systems.
• Polimer Filament Cuttable Cable Heaters: Polymer filaments are materials that provide flexibility and durability. These types of heaters can be used in small-scale applications, especially in medical devices and laboratory equipment.
• Quartz Cuttable Cable Heaters: Quartz cuttable cable heaters have high temperature resistance and resistance to thermal shocks. They are commonly used in applications requiring high temperatures, such as the glass industry.
• Polyimide (Kapton) Cuttable Cable Heaters: Kapton film is a polyimide material that provides high temperature resistance, chemical resistance, and mechanical durability. These types of heaters are typically used in the electronics and aerospace industries.

Cuttable Cable Heaters Technical Specifications

• Material: Nickel-chromium alloy, stainless steel, copper alloy
• Power: Can vary from 1 Watt to 1000 Watts
• Voltage: Can range from 12 Volts to 480 Volts
• Resistance: Can vary from 1 Ohm to 1000 Ohms
• Temperature Range: Can range from -50°C to 800°C
• Diameter: Can range from 1 mm to 5 mm
• Length: Can range from 1 meter to 100 meters
• Insulation Material: Silicone, PVC (polyvinyl chloride), Teflon (polytetrafluoroethylene)
• Protection Class: Can be IP65 or higher

Other Technical Specifications of Cuttable Cable Heaters

• Body Material: Stainless steel, plastic (polymer)
• Filling Material: Epoxy resin, silicone
• Cable Type: Silicone-coated cable, PVC-coated cable, Teflon-coated cable
• Terminals: Copper terminals, brass terminals

Applications of Cuttable Cable Heaters

• Agriculture and Horticulture: In the agriculture sector, cuttable cable heaters can be used for greenhouse heating systems, soil heaters, and heating agricultural equipment. They are particularly preferred to improve plant growing conditions in cold climates.
• Pet Care: In animal breeding facilities, cuttable cable heaters can be used to heat water tanks, troughs, and poultry houses. This ensures that animals live in healthy and comfortable conditions.
• Plastic and Polymer Industry: Cuttable cable heaters are widely used in plastic processing machines, extrusion lines, and mold heating applications. They provide heating for melting and shaping plastics.
• Ventilation and Air Conditioning Systems: Cuttable cable heaters can be used to prevent freezing of ventilation ducts, fans, and air handling units. This increases the efficiency of HVAC systems and reduces the risk of freezing.
• Water and Wastewater Industry: Cuttable cable heaters can be used to prevent freezing of water tanks, pipelines, and wastewater treatment plants. This ensures the functionality of water systems and equipment during winter months.

Advantages of Cuttable Cable Heaters

• Flexibility: Cuttable cable heaters can be cut into different sizes and shapes, allowing them to adapt to various applications and be used in complex configurations.
• High Heating Capacity: Cuttable cable heaters can have high power and generate heat rapidly, enabling quick heating times and response rates.
• Precise Heat Control: Cuttable cable heaters can be integrated with thermostats and other control devices to provide precise temperature control, maintaining desired temperature ranges.
• Longevity: Quality cuttable cable heaters have a long working life. When properly maintained and used under the right conditions, they can operate efficiently for years.
• Easy Installation: Cuttable cable heaters are generally easy to mount and have simple installations, saving time and labor.
• Versatile Applications: Cuttable cable heaters can be used in many different industrial, commercial, and residential applications. They are widely used in food processing, automotive, medical devices, industrial heating, and many other fields.
• Resilient Structure: Cuttable cable heaters are resistant to impacts, vibrations, and various environmental conditions, enhancing their durability and suitability for long-term use.

Materials Used in the Production of Cuttable Cable Heaters

• Heater Wire Materials: Heater wires form the main material for heat generation. High-resistance metals such as nickel-chromium alloy (Nichrome), iron-chromium-aluminum alloy, and copper are used for this purpose.
• Insulation Materials: Insulation materials covering heater wires provide electrical insulation and protection against external influences. Materials like silicone rubber, PVC (polyvinyl chloride), Teflon (polytetrafluoroethylene), and Kapton are commonly used for insulation.
• Filling Materials: Filling materials inside cuttable cable heaters maintain the structural integrity and help transmit heat homogeneously. Epoxy resin, ceramic fillers, and silicone-based fillers can be used for this purpose.
• Protective Coating Materials: Some cuttable cable heaters are coated with protective coating materials to provide additional protection against external influences. Materials such as stainless steel, aluminum, and plastic can be used for protective coating.
• Terminals and Connection Elements: Terminals and connection elements that provide electrical connection for the heater are typically made of conductive metals like copper or brass.

Technical Details to Consider in Selecting Cuttable Cable Heaters

• Application Environment: The characteristics of the environment where the heater will be used are crucial in selection. Factors like moisture, chemicals, dust, vibration, etc., affect the material and protection properties of the heater.
• Installation Convenience: Ease of heater installation and proper positioning are important. Installation requirements should also consider physical constraints in the application area.
• Compatibility and Standards: Compliance with applicable standards in the sector or industry where the heater will be used is essential. Compliance with specified standards ensures safety and compatibility.
• Cost and Economy: The cost of the heater should be evaluated based on factors like quality, performance, and durability. High-quality heaters that provide lower operating costs in the long run are often a more favorable choice.
• Warranty and Support: The warranty period and technical support services provided by the manufacturer or supplier are important for product reliability and supporting purchase decisions.
• Performance and Efficiency: Efficient heater operation is important for energy consumption. High efficiency and low energy consumption can reduce costs in the long term and minimize environmental impact.