Manifold Heaters

Manifold heaters contribute to the heating of the manifolds. These are the hot-track heater types of products. These products are used in mold and press machines to improve heating performance. At the same time, because they are high-tech products, they have a wide range of functions. These products distinguish themselves as heater types that can operate at extremely high temperatures.

Manifold heaters are typically made in square and cylindrical shapes. Contact with the surface is maximized in square models. As a result, the manifold can reach the required temperature in much less time. When you use the right product, you can reach the intended temperature in a short period. This not only saves energy but also ensures long-term resistance.

These are the first tubular type heaters that can be bent manually in various manifold types that are used all over the world. You can get information about productions which are special to your needs by contacting us right now.

Manifold Heaters Usage Areas

The usage areas of heaters are extremely diverse. These items are heaters that are used to heat manifolds. It is manufactured in various sections and shapes based on the purpose and area of use. High performance is provided by a wide range of heaters designed to meet your specific requirements. These items are most widely used in plastic injection and rubber molding.

Manifold heaters also find a place in the packaging industry. Aside from that, it finds use in industries such as plastic welding, plate heating, and mold heating. It is also a product that is used in food processing.

Manifold Heaters Technical Specification

• Manifold heaters can be produced as square sections. Standard dimensions in square sections are 6x6 and 8x8 mm.

• Depending on your requirements, these products can also be manufactured with a circular cross-section. The dimensions of the circular section are 6.5 and 8.5.

• Products have metal braided covers for high protection.

• Manifold heaters can show high performance up to 350 degrees.

• Working voltage of these heaters is 230 V as standard.

• They are also flexible heaters that can be bent very easily.

• Minimum bending diameter is 15 mm in manifold heaters. It can be between 25 mm and 35 mm in cold regions.

• Its length ranges from 330 to 1550 mm. In addition, we can produce in any size you require.

• Better heat transfer in mainline heating tasks. At the same time, you can reduce tool mass while consuming less energy.

• Surface contact is reduced when round heaters are used. It should be noted that in this case, reaching the right temperature will take longer.

• We manufacture manifold heaters with different winding types and different traction directions.

• These products have high durability. In this way, they can work with high performance for many years.

Manifold Heater Prices

Resistances of various strengths, sizes, and types are manufactured. As a result, once you've determined your requirements, contact us right now to get a price offer. You can contact us right now to learn more about manifold heater prices.

You must act according to your intended use in choosing the manifold heater. As a result, we also offer to consult services to help you select the products that will provide the best performance. You can always contact us for information on manifold heater orders and prices.

Manifold Heaters

Manifold heater is a heating element used in injection molds and other industrial applications. It ensures the homogeneous heating and flowing of molten plastics in hot runner systems.

Types of Manifold Heaters

• Flexible Manifold Heaters: These are flexible heaters that can be wrapped around pipes or surfaces to shape. They can adapt to complex surfaces and provide a flexible heating solution.
• Stainless Steel Manifold Heaters: Widely used in industries with hygienic requirements, stainless steel manifold heaters are preferred for their durability and corrosion resistance.
• Immersion Manifold Heaters: Designed for direct heating within liquids, these heaters are placed inside tanks or containers to ensure homogeneous heating of the liquid.
• High-Density Manifold Heaters: These heaters provide intense energy to a specific area. They are preferred for specialized industrial applications requiring intense heating.
• Flexible Temperature Control Manifold Heaters: Used in applications requiring precise temperature control, these heaters can quickly respond to temperature changes when used with sensitive thermal sensors.

Technical Specifications of Manifold Heaters

• Power Output: Variable, ranging from 100 Watts to 5000 Watts.
• Electric Voltage: Can operate within voltage ranges of 12 Volts to 480 Volts.
• Maximum Temperature Capacity: Can provide heating from 100°C to 800°C.
• Cross-Sectional Shape: Available in square, cylindrical, or other various cross-sectional shapes.
• Manufacturing Material: Can be made of nickel-chromium, stainless steel, Inconel, and other durable materials.
• Connection Type: Available in nutted, pistoned, or other various connection types.
• Thermocouple Type: Compatible with J, K, T, E, and other thermocouple types.
• Heating Element Type: Various heating element types are available, such as wire-wound, mica-band, or ceramic-insulated.
• Cooling Method: Can be designed for air-cooling or water-cooling.
• Protection Class: Can have a protection class of IP65 or higher.
• Mounting Type: Compatible with flanged, threaded, or different mounting types.

Applications of Manifold Heaters

• Greenhouse and Agricultural Applications: Used to control temperature and provide heating for plant cultivation in greenhouses and agricultural settings.
• Water and Wastewater Treatment Plants: Utilized for heating water, controlling chemical reactions, and treatment processes in water and wastewater treatment plants.
• Packaging Industry: Used for shaping packaging materials, ensuring seal integrity, and heating processes in packaging applications.
• Marine and Ships: Used for heating ship tanks, protecting marine vessels from freezing, and other maritime applications.
• Swimming Pools and Spa Facilities: Utilized for heating swimming pools and controlling water temperature in spa facilities.
• Building and Residential Heating Systems: Used in heating systems for buildings and homes, including heating radiators and hot water tanks.
• Tire Industry: Used in tire manufacturing processes, including molding and vulcanization.

Advantages of Manifold Heaters

• Energy Efficiency: Manifold heaters allow direct transfer of energy by coming into contact with the heating surface, minimizing energy loss and increasing energy efficiency in the system.
• Controllability: Integrated with precise control systems, manifold heaters enable easy control of parameters such as temperature and power output, providing more control and flexibility to the operation.
• Environmental Friendliness: Compared to gas or steam usage, manifold heaters offer a more environmentally friendly heating solution, producing fewer emissions and waste, thereby reducing environmental impact.
• Cost-effectiveness: Manifold heaters are generally more cost-effective compared to other heating methods, offering advantages in both installation and operational costs.
• Space Saving: Manifold heaters occupy less space and have a more compact design compared to other heating systems, allowing for more efficient use of space within the facility.
• Safety: Manifold heaters can be equipped with various safety measures. Features like overheat protection and overcurrent protection enhance safety in the system.
• Flexible Adaptation: Manifold heaters can be manufactured in different sizes, shapes, and power levels, allowing easy adaptation to various application requirements.

Materials Used in Manifold Heater Production

• Titanium: Titanium, known for its high temperature and corrosion resistance, is used in applications requiring durability and resistance to extreme conditions, making it a preferred choice for certain manifold heater designs.
• Fiberglass and Ceramic Insulation Materials: Fiberglass and ceramic insulation materials are used to insulate heaters operating at high temperatures. These materials help retain heat, enhance energy efficiency, and provide a safe working environment.
• Coating Materials: Special coating materials resistant to corrosive substances can be used in some manifold heaters. These materials ensure longevity and protect against external environmental factors.
• High Heat Resistant Plastics: High heat resistant plastic materials can be used in some industrial applications, especially in insulation and assembly components.
• Gold and Platinum Coatings: In precision electronics and laboratory applications, heater wires can be coated with gold or platinum for better conductivity and corrosion resistance.

Manifold Heater Selection: Which Technical Details Should Be Considered?

• Application Duration and Frequency: Durable and long-lasting heaters are preferred for more intensive or continuous usage.
• Regional Heating Requirement: If there is an intense heating requirement in a specific area, an appropriate model should be selected.
• Cost and Budget: It should be compatible with the operating budget. Long-term cost-benefit analysis should be conducted.
• Integration and Compatibility: It should be compatible with other equipment and function smoothly within the system.
• Maintenance and Repair Ease: Maintenance and repair should be easy. Spare parts should be readily available.
• User Experience and Feedback: User experiences and feedback provide valuable insights. User reviews and references should also be considered.