Band Heaters

Band heaters are products that perform well in high-temperature environments. These heaters can endure temperatures as high as 800 degrees. These items can be used to solve both expansion and flexing issues. Because of their high strength, these heaters are commonly used in heavy industry, particularly in industrial areas.

Band heater types are manufactured in a variety of configurations based on customer requirements. It is, in general, one of the most cost-effective types of heaters. They are goods that can be integrated into a variety of work environments and systems. Band heaters attract attention due to their various types, such as ceramic and mica insulated. In conclusion, these heater types can be used with maximum performance in all devices and facilities that require high heat.

Band Heater Types 

Band heaters are produced according to their intended use and areas. The most cost-effective types are mica insulated resistors. These products are rendered ineffective in high humidity, steamy, and liquid environments. At the same time, it has a lower resistance than other band heater types. These band heaters can withstand temperatures of up to 300 degrees. For forming and processing raw materials, plastic machinery is preferred.

Ceramic band heater types can endure temperatures of up to 650 degrees. These products have a high heat resistance because steatite alloyed technical ceramics are used to insulate the resistance wire. These are the types of heaters that can be used for many years without needing to be maintained. These are types of heaters manufactured using a closed-circuit system.

Band Heaters Usage Areas

Band heaters have a wide range of uses. The usage areas are also different according to the type and features. Ceramic band heater models are used in extruder throat lines that shape plastic raw materials and provide melt flow. It is also preferable in small areas where a high temperature is required. These products can be used to heat externally squeezed pipelines and tanks.

Band heater models operate on a closed-circuit system. As a result, it can be used in any area where liquid flows. It can also be used in steamy or humid conditions. They are high-tech products that rarely fail. Band heaters are also used in specialized projects.

Band Heaters Technical Specifications

• Band heaters can withstand up to 800 degrees.

• It can be supported with plates produced such as galvanized and aluminized steel.

• They are designed to be resistant against stretching and expansion problems.

• On the outside of these products, insulating materials such as ceramic and micanite are used as a protective layer.

• They are resistant to situations such as breakage, scattering, and fragmentation.

• They are produced with different band lock assemblies, connection boxes.

• They can be produced in different shapes according to your needs as screw, terminal, plug, and cable output.

•It is available in various powers ranging from 200 W to 1300 W. Furthermore, they are products that can be manufactured with higher Watt power to meet your specific needs.

Band heater types are long-lasting materials that are always produced specifically for your orders. They can work at a high standard even if they are not maintained for a long time.

Band Heater Prices

The cost of a band heater varies depending on the product features required. We make special products for your needs based on how these products are used. We manufacture band heaters to meet your specific budget and requirements. You can produce according to all usage areas.

Ceramic and insulation materials are used as protective plates on the outer surfaces. Because of this protective feature, these materials cannot be fragmented, disintegrated, or broken. They are products that meet all your requirements, as they include electrical connection, connection box, and band lock components.

What Are the Technical Specifications of Clamp Heaters?

• Power: Can vary between 200 Watts and 1300 Watts.
• Voltage: 110 Volts - 240 Volts
• Temperature Range: 0°C - 800°C
• Body Material: Aluminum-coated steel or galvanized steel
• Heating Element Material: Nickel-chromium alloy or stainless steel
• Insulation Material: Mica-based material or ceramic
• Size: Can be adapted to the size and shape of the environment to be heated.
• Connection Type: Clamp connection, cable terminals, or plug assembly

Other Technical Specifications

• Heating performance
• Cooling rate
• Heat distribution
• Longevity
• Protection class
• Installation method

What Are the Advantages of Clamp Heaters?

• Easy installation: Clamp heaters are easy to install and use.
• Fast heating: Clamp heaters have a rapid heating feature.
• Even heat distribution: Clamp heaters distribute heat evenly.
• Durability: Clamp heaters have a sturdy and durable structure.
• Long lifespan: Clamp heaters are long-lasting devices.
• Efficiency: Clamp heaters use energy efficiently.
• Safety: Clamp heaters can be used safely.
• Versatility: Clamp heaters are available in different power, voltage, temperature range, and sizes.
• Wide range of applications: Clamp heaters can be used in many different fields.
• Economical: Clamp heaters are more economical compared to other heating elements.

Materials Used in Clamp Heater Production

• Insulation Materials:
  • Mineral wool: Provides insulation and reduces heat loss.
  • Silicone rubber: Provides flexibility and has sealing properties.
• Connection Elements:
  • Stainless steel bolts: Provides strong connections and is resistant to corrosion.
  • Copper or aluminum clamps: Reinforces electrical connections.
• Cable Materials:
  • Heat-resistant cables: Resistant to high temperatures and ensures safe electrical conduction.
  • Silicone-coated cables: Provides flexibility and high temperature resistance.
• Protective Coatings:
  • Polyester powder coating: Provides an aesthetic appearance and forms a protective layer.
  • Polyurethane varnish: Provides extra protection and is resistant to chemicals.
• Heat Distribution Plates: Some clamp heaters have specially designed metal plates to distribute heat evenly.

Technical Details to Consider When Choosing Clamp Heaters

• Protection and Safety Features: Check for protection features such as automatic shutdown in case of overheating when selecting a clamp heater. Also, it's important to ensure safety features against overcurrent and short circuits.
• Compliance and Standards: Verify that the chosen clamp heater complies with national and international standards. This is crucial for the safety and performance of the product.
• Usage Area and Environmental Conditions: Consider the characteristics of the environment where the clamp heater will be used. If it will be exposed to chemical substances, moist, or dusty environments, select appropriate materials.
• Uniform Heating: The installation and distribution of the clamp heater should ensure that the surface to be heated warms up homogeneously. Uniform heat distribution helps in proper processes and enhances product quality.
• Continuity and Maintenance Ease: The selected clamp heater should be suitable for long-term and continuous use. Additionally, ease of maintenance and cleaning processes is an important factor.