Nozzle Heaters

Nozzle heaters are the type of heater that is responsible for heating the main inlet nozzle and the manifold main inlet nozzle. Our company is built with the features you want and with high-quality standards in mind. Because these products are made of stainless steel, they are also very durable.

These nozzle heaters, also known as armored fibers and cables, are made from armored fibers and cables. These items are mostly used in the manufacture of plastic raw materials. Furthermore, we have nozzle heaters models used in bakelite presses. These heaters are among the most durable heater types. It will also be capable of working at high temperatures.

We provide you with immediate delivery in standard productions. However, in the case of special productions, we complete the process as soon as possible and ship the products to you. These products are manufactured using a closed-circuit system. Some products will function in plastic raw materials because of these features.

You can obtain information by contacting us as soon as possible for a nozzle heater order.

Nozzle Heaters Usage Areas

Plastic raw materials are commonly used in nozzle heater usage areas. These products are mostly found in facilities that melt plastic raw materials. All at the same, there are specially designed products that can be used in bakelite presses. Furthermore, these heater shapes can be found in the output molds of extruder machines.

Nozzle heaters, on the other hand, are mostly used in the nozzle tip outlets of plastic injection machines. Plastic raw materials leak onto the heater during the melting process because it is manufactured in a closed circuit. This, however, does not affect the performance of the nozzle heaters. Only as the leakage and density increase will the nozzle heaters' life be shortened.

Nozzle heaters have applications outside of plastic injection machines. These items can also be used to heat small tube horses and circular molds. In other words, nozzle heaters can be used for heating processes in small areas. It is also used in plastic injection systems, plastic blowing systems, foaming systems, food, and chemistry industries.

Nozzle Heater Technical Specifications

• Depending on your intended use, energy outputs in nozzle heater types can be terminal, iron plug, or cable.

• With these heaters, you can achieve working temperatures of up to 350 degrees. When the heaters are made with mica insulation, they can withstand temperatures of up to 400 degrees.

• We can also make nozzle heaters in thermocouple models to your specifications.

• The minimum diameter of this type of heater is 25 mm. At the same time, we can produce in diameters ranging from 10 mm to 100 mm, depending on your requirements.

• Nozzle heaters are manufactured in the shapes, sizes, and technical drawings that you specify.

• The key point to remember when using nozzle heaters is that they should never be left idle. When working on these products, a pressure sheet with a thickness of 8 mm should be used.

• When used correctly, these heaters are long-lasting products.

• We make these products out of brass profiles and stainless steel.

We design nozzle heaters with the features you require based on the application. You can get detailed information about technical specifications by contacting us right now.

Nozzle Heater Prices

Nozzle heaters are manufactured with a variety of purposes and features. The cost of these items varies depending on their intended use and features. You can get nozzle heater prices and information from us right now. We accept special order requests and produce them. We create projects based on your technical specifications and produce nozzle heater for use in your industrial areas as soon as possible.

Please contact us right now if you require nozzle heaters, and we will provide you with a price offer based on the product features you require.

Nozzle Heaters

Nozzle heaters, which are heating elements designed to heat the main entry nozzle and manifold, are manufactured using steel, copper tubing, and insulated wires. These cartridge heaters can be used smoothly for extended periods of time.

Technical Specifications of Nozzle Heaters

• Power: Can range from 200 Watts to 4000 Watts.
• Electric Voltage: Between 24 Volts to 480 Volts.
• Temperature Range: Can vary between 0°C to 600°C.
• Body Material: Stainless steel, brass, aluminum, etc.
• Heating Element Material: Nickel chromium, stainless steel, Inconel, etc.
• Size: Customizable according to the requirements of the heated area.
• Connection Type: Terminal, cable, or plug connection.
• Heating Rate: Varies depending on the applied power and the area to be heated.
• Cooling Rate: Depends on the size of the heated area and environmental conditions.
• Heat Distribution: Models are available that provide uniform or homogeneous heat distribution.
• Lifespan: Can last up to a year depending on usage conditions.
• Protection Class: Can be produced in different protection levels such as IP40, IP65, etc.
• Mounting Type: Varies depending on the size and application of the heater.

Advantages of Nozzle Heaters

• Low Maintenance Requirement: Nozzle heaters generally require low maintenance. When used and cleaned properly, they can operate smoothly for a long time.
• High Durability: Nozzle heaters made from quality materials are typically resistant to impacts, vibrations, and wear, making them suitable for long-term use.
• Environmentally Friendly: Nozzle heaters are often made from environmentally friendly materials and use energy efficiently, reducing environmental impact.
• Quiet Operation: Nozzle heaters generally operate quietly, providing a comfortable working environment in industrial settings and reducing noise levels in workplaces.
• Flexible Application: Nozzle heaters can be used in many different industrial processes and applications, offering a wide range of uses for businesses and industries.
• Fast Response Time: Nozzle heaters typically respond quickly and reach desired temperature levels rapidly, contributing to faster processes and increased efficiency.

Materials Used in Nozzle Heater Production

• Heating Element Materials:
  • Nickel Chromium Alloy: Provides high temperature resistance and corrosion resistance.
  • Stainless Steel: Durable and resistant to corrosion.
  • Inconel: Provides high temperature and wear resistance.
• Body Materials:
  • Stainless Steel: Resistant to corrosion and provides a hygienic surface.
  • Brass: Preferred due to its good conductivity and malleability.
  • Aluminum: Lightweight and has high heat conduction properties.
• Insulation Materials:
  • Ceramic: Provides high temperature resistance and electrical insulation.
  • Mica: Provides flexibility and high temperature resistance.
  • Fiber Insulation Materials: Provides thermal insulation and minimizes heat loss.
• Connection Elements:
  • Terminals: Provide electrical connections.
  • Cable Ends: Used to connect electrical cables.
  • Plugs and Sockets: Facilitate electrical connections.
• Protective Coating Materials:
  • Epoxy Coating: Provides protection and is resistant to corrosion.
  • PTFE (Teflon) Coating: Provides high temperature resistance and non-stick properties.

What Technical Details Should Be Considered in Nozzle Heater Selection?

• Heating Power: Heating power should be selected according to the size of the area to be heated and the desired temperature.
• Body Material: The body material should be suitable for the environment in which it will be used.
• Heating Element Material: The heating element material should be selected according to the desired temperature and service life.
• Size: The size of the nozzle heater should be suitable for the size of the area to be heated.
• Connection Type: The connection type should be suitable for the electrical system to be used.
• Properties of the Heating Environment: The chemical and mechanical properties of the heating environment play an important role in the selection of the nozzle heater.