Menu
Your Cart

Aluminum Extruder Sector Heaters

Aluminum Extruder Heaters

The aluminum extrusion process involves melting aluminum and forcing it through a mold to obtain the desired shape. During this process, the aluminum, heated within the extrusion die, is typically forced through an outlet hole by an extrusion press to take the desired form. Heating the aluminum to a molten state and maintaining it at a workable temperature is essential during this process.At this point, aluminum extruder heaters (resistors) play a critical role.

Types of Aluminum Extruder Heaters 

  • Resistance Heating Elements: Resistance heating elements are used in aluminum extrusion furnaces to melt aluminum alloys. These elements are resistant to high temperatures and strategically placed to ensure homogeneous heat distribution inside the furnace.
  • Steel or Ceramic Heaters: Some aluminum extrusion systems use steel or ceramic heaters. These heaters convert electrical energy into thermal energy to achieve the desired temperature for aluminum.
  • Carbon Heaters: Carbon heaters resistant to high temperatures are frequently used in aluminum extrusion furnaces. They are used to provide the temperature required for melting and shaping aluminum.
  • Kanthal Wire Heaters: Wire heaters made of Kanthal alloy are resistant to high temperatures and can be used for temperature control during the aluminum extrusion process.

Applications of Aluminum Extruder Heaters 

  • Aluminum Extrusion Plants: Aluminum extrusion plants are where aluminum profiles are produced. Heaters are used in these facilities to melt aluminum and extrude it into desired shapes.
  • Aluminum Profile Production: Aluminum profiles are used in construction materials, automotive parts, electronic components, and many other industrial applications. Aluminum extrusion heaters play a crucial role in the production of these profiles.
  • Aluminum Alloy Casting: In some cases, aluminum alloys are produced through casting. Heaters are used to melt aluminum at high temperatures for this casting process.
  • Recycling Facilities: Aluminum recycling is becoming increasingly important in the industry. Heaters are used in aluminum recycling facilities to melt waste aluminum and make it reusable.
  • Aluminum Sheet and Plate Production: Aluminum sheets and plates are used in many industrial applications, especially in the automotive and construction sectors. Heaters are used to melt and shape aluminum correctly during the production of these products.

Technical Specifications of Aluminum Extruder Heaters 

Aluminum extruder heaters are a special type of heater used in aluminum extrusion presses. Aluminum extrusion presses are used to shape aluminum ingots into desired shapes and sizes. Aluminum extruder heaters are designed to withstand the high temperatures required for this process.

General technical specifications of aluminum extruder heaters:

  • Power: From 10 kW to 1000 kW
  • Voltage: From 12 Volts to 480 Volts
  • Temperature: From 400°C to 600°C
  • Material: Nickel-chromium, stainless steel, iron-chromium-aluminum, or other durable materials
  • Diameter: From 10 mm to 50 mm
  • Length: From 500 mm to 3000 mm
  • Connection type: Nut, piston, or other
  • Thermocouple type: J, K, T, E, or other
  • Heating element type: Wire wound, mica band, or ceramic insulated
  • Cooling method: Air-cooled or water-cooled
  • Protection class: IP65 or higher
  • Mounting type: Flanged, threaded

Aluminum Extruder Sector Heaters