Heating Wires

Resistance wires are wires with high resistance and high temperature resistance, which are used in the manufacture of all resistances to convert electrical energy into heat energy.We have CrAl series and CrNi series from 0.10 mm to 7 mm in stock.Our company is engaged in the import and export of resistance wires, the own brand THELECTRAL.We offer plastic coils from 0.10 mm to 1.30 mm, and coils with diameters above 1.30 mm.

Resistance Wire

Resistance wire is the special name given to the resistance wires that convert the energy they receive from electricity into heat energy. Resistance wires are produced in different ways to be used in different areas. It consists of different amounts of metal or some alloys depending on the area of use. The most important reason for using these wires is their resistance to electric current.

Resistance wires are produced in flat and round models. These products are produced from iron, aluminum, chrome and nickel materials. The operating temperatures also differ depending on the alloy condition. Round design resistance wire models are used for heating in industrial areas and industrial furnaces that require high temperatures. In the flat model, the resistance wires are suitable for cutting and gluing machines, hair sheath and micaceous machines.

Kanthal A1 Resistance Wire

The most common product among the wires in the resistances is the Kanthal A1 resistance wire. Kanthal is a resistance wire brand originating from Sweden. The most important feature is that it has a high degree of durability and can work at high temperatures.

Kanthal A1 resistance wire is produced in different diameters between 1 mm and 8.5 mm. These products can operate at temperatures as high as 1400 degrees. Thanks to these features, they can work in environments that require high temperatures.

Kanthal A1 resistance wires cause the lowest oxidation at high temperatures. They can work without any problems even under very difficult conditions. These products can work in all RBA, RDA, RTA, RDTA and rewindable POD systems.

Resistance Wire Properties

Resistance wires show a high resistivity as soon as electrical energy comes into the circuit they are in. This results in a high operating temperature. There are resistance wire types such as mica insulated, tube sheathed, cartridge, quartz and ceramic stone. At the same time, these products are produced from alloys such as chromium, aluminum and iron.

Resistance wires vary according to the usage material, especially the usage area. Due to these properties, the alloy ratio in the resistance wires varies. Thanks to their high strength in the area where they are used, they can take part in obtaining high temperatures.

Resistance Wire Usage Areas

Resistance wire usage areas are very wide. These wires usually perform processes such as heating, cooking and cleaning together with the temperature they obtain. Thanks to these features, they can be used in white goods and small household appliances. These wires fulfill the task of revealing the temperature in the resistors.

When choosing among resistance wire models, you should first choose according to the purpose of use. Because the properties of the wire will be different according to the model you choose. Resistance wires, which are resistant to high temperatures, are produced from quality materials. Among the most durable resistance wires are chrome nickel models. These products are used in devices operating under harsh conditions and high temperatures in industrial facilities.

Resistance Wire Prices

Resistance wire prices primarily vary according to product features. When choosing, you should choose a product specific to your project and usage needs. That's why you need to do research and comparisons on price. For standard productions, price information can be obtained instantly, while for special productions for your project, price information can be specified after the study.

Our company imports resistance wires produced from high quality materials and working under the toughest conditions at affordable prices. You can buy these products from our company at the most affordable prices. Our company provides you with a free discovery service about resistance wire. You can also get price information in line with your needs and order resistance wire immediately and ask us to offer you qualified solutions.

Heating Wires

Heating wires are a type of wire commonly used to provide electrical resistance. These wires are typically made of metal and are designed based on length, thickness, and material properties to produce a specific resistance value. In electricity, heating wires provide a specific resistance by impeding the passage of electric current. Heating elements in electrical circuits are used to control, protect, or limit the current flow. Heating wires are also used in industrial heaters, which are often wound onto a coil. When wound onto a coil, these wires generate heat as electric current passes through them, transferring this heat to the surroundings. Heating wires are commonly used in various industrial applications, electronic circuits, and heating systems. In heating systems, specifically, they are utilized to ensure that the wire heats up when electricity passes through it and transfers this heat to the surroundings. This is an example of usage that can be seen in heating elements, water heaters, or industrial furnaces.

Heaters Wire Working Principle

• Heaters Wire Working Principle: Heater wires are used to limit or control the current in electrical circuits. When an electric current passes through a heater wire, due to the resistance of the wire, some of the current is converted into energy and the wire heats up. Therefore, heater wires are often used for heating purposes. For example, the coil inside an electric heater consists of a heater wire, and when an electric current is applied to the coil, the wire heats up and heats the surrounding air.
• Heaters Wire for Safety: Heater wires can also be used for safety purposes in electrical circuits. For example, in case of an overcurrent situation, the resistance of the heater wire can limit the current, preventing damage to the circuit or overheating.

Heaters Wire Technical Specifications

• Material: Alloys such as nickel-chromium (NiCr), nickel-iron (NiFe), chromium-aluminum (CrAl), and iron-chromium-aluminum (FeCrAl) are commonly used.
• Operating Temperature: Varies depending on the alloy used. Nickel-chromium alloys can be used up to 1200°C, chromium-aluminum alloys up to 1300°C, and iron-chromium-aluminum alloys up to 1400°C.
• Resistance: Resistance per unit length of the wire. Measured in Ohms (Ω).
• Specific Resistance: An indicator of the wire material's resistance to electrical current. Measured in Ohm-meters (Ωm).
• Thermal Expansion Coefficient: An indicator of the change in length of the wire due to temperature change. Measured in °C^-1.
• Melting Point: The temperature at which the wire melts. Measured in °C.
• Density: Mass per unit volume of the wire. Measured in g/cm³.
• Diameter: Thickness of the wire. Measured in millimeters (mm).

Some Common Types of Heaters Wire and Their Technical Specifications

Nickel-Chromium (NiCr) Heaters Wire:

• Material: 80% Nickel, 20% Chromium
• Operating Temperature: Up to 1200°C
• Resistance: 1.05 Ωm
• Specific Resistance: 1.05 Ωm
• Thermal Expansion Coefficient: 13.0 x 10^-6 °C^-1
• Melting Point: 1455°C
• Density: 8.4 g/cm³

Chromium-Aluminum (CrAl) Heaters Wire:

• Material: 23% Chromium, 5% Aluminum, 72% Iron
• Operating Temperature: Up to 1300°C
• Resistance: 1.25 Ωm
• Specific Resistance: 1.25 Ωm
• Thermal Expansion Coefficient: 12.5 x 10^-6 °C^-1
• Melting Point: 1538°C
• Density: 7.2 g/cm³

Iron-Chromium-Aluminum (FeCrAl) Heaters Wire:

• Material: 55% Iron, 25% Chromium, 20% Aluminum
• Operating Temperature: Up to 1400°C
• Resistance: 1.45 Ωm
• Specific Resistance: 1.45 Ωm
• Thermal Expansion Coefficient: 11.0 x 10^-6 °C^-1
• Melting Point: 1540°C
• Density: 7.5 g/cm³

Materials Used in Heaters Wire Production

• Nickel-Chromium Alloys: Nickel-chromium alloys are commonly used materials. These alloys offer advantages such as high temperature resistance and corrosion resistance.
• Iron-Chromium-Aluminum Alloys: These alloys are preferred especially for high-temperature applications. Variability in their resistance can be controlled depending on the use of different alloys.
• Nickel-Ferrite Alloys: These alloys have high electrical resistance and exhibit stable performance under temperature conditions. They are ideal for high-temperature applications.
• Kanthal Alloys: Kanthal is a commercial brand of Fe-Cr-Al (Iron-Chromium-Aluminum) alloys. It provides excellent durability and stable resistance at high temperatures.

Usage of Heaters Wires in Electrical Circuits

• Current Limitation and Control: Heaters wires can be used to limit or control the current in a circuit.
• Voltage Divider: They can be used as voltage dividers in circuits.
• Resistance Applications: They are used as a fundamental component in resistance circuits.
• Heating Applications: Heaters wires are also used to convert electrical energy into heat.
• Thermistors and Sensors: Some heaters wires can also be used as sensors in temperature sensing and control applications.

Industrial Applications of Heaters Wires

• Heating Elements: Industrial furnaces, stoves, dryers, and other heating systems are common industrial applications where heaters wires are widely used.
• Plastic Extrusion and Molding: Heaters wires are used in plastic extrusion and molding machines to heat and shape plastic raw materials.
• Chemical Reactors and Processes: In the chemical industry, heaters wires are used to heat chemical reactors and process tanks.
• Packaging Industry: In the packaging industry, heaters wires are used in temperature-controlled packaging machines and heat sealing machines.
• Food Industry: In the food industry, heaters wires are used in ovens, cooking machines, heating tanks, and other heating equipment for food processing and cooking.
• Automotive Industry: In the automotive industry, heaters wires are used in vehicle interior heating systems, seat heaters, vehicle heaters, and other heating applications.