Exproof Heaters

Exproof heaters are used in electrical devices in industrial environments where volatile gases, vapors, metal particles, or dust are present. These environments are prone to explosion risks, and these heaters are preferred in industries where there is a possibility of explosion. They are designed to provide temperature control in such environments. In addition to their heating function, these products also offer industrial solutions in the areas where they are used.

These products are specifically designed to meet the safety standards required for use in explosive risk environments and provide safe heating. Exproof heaters not only ensure temperature control but also offer various industrial solutions. For example, they can be used in processes that require temperature balance, ensuring the proper functioning of machinery parts and contributing to energy savings.

Another advantage of Exproof heaters is that they work with natural convection systems, effectively warming the environment. These heaters optimize air circulation in the space, ensuring efficient heating. They also contribute to energy savings and extend the system's lifespan. They are commonly used in areas such as petrochemical plants, chemical industries, mining operations, and many other industrial settings.

Exproof heaters are equipped with special protective materials and safety measures to minimize explosion and fire risks. In doing so, these products not only provide temperature control but also enhance workplace safety and operational efficiency. Therefore, Exproof heaters play a critical role in ensuring industrial safety.

Ex-proof Heaters can be installed either vertically or horizontally. It can also be installed on the wall or in different spots. Furthermore, depending on the type of machine used, it can be made from a variety of materials. At the same time, it can be produced in a variety of sizes and technical features depending on the environment and needs in which it is used. You can contact us right now for more information on ex-proof heaters and to order.

Exproof Heater Applications

The range of applications for Exproof heaters is quite broad. These products are generally used in industrial environments where any kind of heating function is required. Specifically, they are the most commonly used heating product in areas like control panels. Additionally, they are used in small storage rooms or cabinets where volatile products are stored. They can also be preferred in various fields for frost and vapor protection.

One of the most common application areas is control panels. In such panels, where low temperatures can have adverse effects on electronic equipment, Exproof heaters are used to prevent freezing or excessive cooling of the devices. Since a stable temperature must be maintained for electronic systems to function properly, these heaters play a critical role in ensuring their optimal performance.

Moreover, Exproof heaters are also used in small storage rooms or cabinets that contain volatile and flammable products. In these environments, temperature control is essential for the safety of the products. Exproof heaters provide effective heating through natural convection methods and help maintain the products in optimal conditions.

Exproof heaters are also preferred for frost and vapor protection. Especially in cold climates or winter months, these products are used to prevent liquids from freezing and to ensure that systems operate efficiently. They can be applied in areas such as water lines, liquid storage tanks, or industrial machinery where there is a risk of freezing.

Additionally, Exproof heaters are widely used in ventilation systems, cooling machines, textile machinery, and various chemical industries. There are models specifically designed for each application, offering customized solutions tailored to the needs of the users. These products provide high safety in harsh industrial conditions while also increasing efficiency.

These types of heaters are used in environments that can be seen as dangerous. They are products used in many areas such as natural gas facilities, chemical facilities, oil refineries. At the same time, it is a type of heater that offers effective solutions in specific areas such as power generation facilities, paper mills, grain warehouses, water treatment facility and coal mines.

Ex-proof Atex Hazardous Area Heaters Technical Specifications

• Ex-proof heater standard diameter dimensions are 6.5 mm-8.5 mm-11.5 mm-14.5 mm-16.00 mm.

• Ex-proof heater types are produced in different length options. We produce in all intermediate sizes between 200 mm and 6000 mm according to your needs.

• Ex-proof heaters, which are high-tech products, can operate at temperatures as high as 650 degrees.

• Different stainless steels such as 304-321-316 – 310 S are used in the production of these heaters, depending on your preference and needs.

• If you need it, we also use Alloy800 – Alloy825 and Alloy600 stainless tubes with special alloys in production.

• We produce ex-proof heaters with sleeve or flange connection according to your order.

How to Select Exproof Exproof Atex Hazardous Area Heaters?

The important thing to consider when choosing an Exproof Heater is its intended use. You should choose a product of suitable size and strength according to the intended use. Aside from standard productions, we also manufacture special heaters to meet your specific needs and orders. In industrial areas, especially in devices and environments where the risk is very high, you should select the best product for your needs to maintain a constant temperature and have temperature control.

These products are designed with a variety of installation options in addition to different strengths. As a result, you should select different installation methods based on the area you use, the device, and the need. At the same time, you can choose from quality products and use them for many years without any problems.

Ex-proof Atex Hazardous Area Heaters Prices

Ex-proof Heater prices vary depending on the product's technical specifications. You should contact us to learn more about the product's type, size, and pricing based on the material used. Our team evaluates the product based on your requirements and prepares a price offer for you. While standard production receives a price quote immediately, special orders receive the best price offer after an action.

We complete production and deliver the product to every part of our country on time. We provide effective solutions for all of your Ex-proof heater requirements. Call us right now to get a price offer and to ask questions about different types of heaters for each sector you're interested in.

Technical Specifications of Exproof Resistance

• Exproof resistances are specially designed heaters intended to provide safe heating in areas containing explosive gases or dust. Technical specifications may vary depending on the intended use and the manufacturer.

General Technical Specifications

• Power Range: Various power levels ranging from 50 Watts to 3000 Watts are available.
• Voltage: Supports various voltage levels such as 24V, 48V, 110V, 220V, 380V.
• Temperature Range: Different temperature ranges from -20°C to 600°C can be used.
• Diameter: Available in various diameters ranging from 8 mm to 60 mm.
• Length: Different lengths ranging from 50 mm to 2000 mm.
• Body Material: Various materials such as stainless steel, aluminum, brass, or cast iron can be used.
• Heating Element: Made from different materials such as nickel-chromium, stainless steel, or Inconel.
• Protection Class: Can be in various protection levels such as IP65, IP66, IP67, or IP68.
• Ex Certificate: Must comply with international standards such as ATEX, IECEx, or CSA.

Other Technical Specifications

• Thermostat: Thermostat integration is possible.
• Connection Type: Various connection options such as butterfly nut, cable connection, or plug-in connection may be available.
• Mounting Type: Various mounting options such as flanged, screwed, or suspension bracket mounting may be offered.

Technical Specifications According to Types of Exproof Heater:

• Oven Resistance: Can be used in industrial ovens and heating systems.
• Deep Freezer Resistance: Suitable for defrosting processes.
• Industrial Resistance: Designed for industrial ovens and process equipment.
• Explosive Atmosphere Resistance: Ideal for providing safe heating in explosive environments.
• Mica Tape Resistance: Designed for high-temperature applications.
• Ceramic Resistance: A type resistant to corrosion and suitable for high temperatures.

Applications of Exproof Heaters

• Mining and Quarries: Industries where explosive gases and dust are prevalent.
• Refinery Facilities: Places like oil refineries, natural gas facilities, and petrochemical plants.
• Maritime Industry: Ships, marine platforms, and ports.
• Wastewater Treatment Plants: Environments where explosive gases and chemicals are present.
• Fertilizer Production Facilities: Environments where chemical substances are present.
• Research and Laboratories: Places like chemistry laboratories, research centers, and pharmaceutical facilities.

Advantages of Exproof Heaters

• Environmentally Friendly: Exproof heaters prevent the formation of harmful waste and emissions by providing safe heating, offering an eco-friendly heating solution. They ensure energy efficiency while reducing carbon footprints, providing a significant advantage both for the environment and operational costs.
• Flexible Design Options: Exproof heaters offer a variety of design options that can be customized for different applications. They are highly adaptable to the specific needs of industrial facilities and machinery, offering compatibility with various sizes, shapes, and power options.
• Heat Distribution and Control: Exproof heaters typically provide homogeneous heat distribution, which supports more efficient heating and energy use. Heat control is generally easy, allowing for precise temperature regulation. This ensures higher efficiency and performance in industrial environments.
• High Performance: Exproof heaters deliver high-performance heating and can reliably operate even under challenging industrial conditions. With high-temperature resistance and long-lasting designs, they are ideal for continuous operations in industrial settings.
• Low Maintenance Requirements: These heaters generally require minimal maintenance, helping to reduce operational costs. Their durable designs and long lifespan mean they don’t require frequent maintenance, which further boosts operational efficiency.
• Compliance with Safety Standards: Exproof heaters are manufactured in full compliance with industrial safety standards. Equipped with special safety measures and certifications to mitigate explosion risks, these products play a critical role in workplace safety. They also include various safety features to protect both the environment and employee health.
• Reducing Fire Risks: Exproof heaters provide safe heating solutions in environments with explosion and fire risks. By minimizing these risks, they help improve safety in hazardous areas. Their precise heat transmission and secure designs contribute to fire safety in industrial facilities.

Materials Used in the Production of Exproof Heaters

• Fiberglass: In some Exproof heater designs, fiberglass materials are used for insulation to prevent energy loss and provide high-temperature resistance. This material is highly durable and maintains its properties over time.
• Silicone Rubber: Silicone rubber plays a vital role in insulation and sealing, providing high-temperature resistance and elasticity. In Exproof heaters, it offers long-lasting protection against external factors.
• Fluoropolymer Coating: In special applications, fluoropolymer coatings are used to cover the surface of the heater. This coating provides chemical resistance and additional protection to the heater, making it suitable for aggressive chemical environments.
• Copper and Bronze: Conductive metals such as copper and bronze are used in some electrical components of Exproof heaters. These metals improve the security of electrical connections and provide low resistance.
• Fiberglass Resin: In special designs, fiberglass resin combinations are used for reinforcement and durability. This material increases the strength of Exproof heaters and ensures their long lifespan.
• Ceramic Insulation Materials: Ceramic insulation materials are used in some Exproof heater designs to provide heat insulation. These materials are highly resistant to high temperatures and help minimize energy losses, providing more efficient heating.
• Alloy Steel: Alloy steel is used in applications requiring high strength and corrosion resistance. In Exproof heaters, alloy steel is chosen to enhance durability and ensure long-term performance in demanding environments.

Technical Details to Consider When Selecting an Exproof Heater

• Application Area and Environmental Conditions: The characteristics of the environment where the heater will be used should be considered.
• Mounting and Connection Type: The mounting and connection type of the heater are important for ease of use and compatibility.
• Temperature Tolerance and Sensitivity: The temperature tolerance and sensitivity of the heater should be suitable for the application requirements.
• Energy Efficiency: The energy efficiency of the heater is important to reduce operating costs and minimize environmental impact.
• Compliance and Standards: The heater should comply with international standards and local regulations.
• Price and Costs: The cost of the heater should be budget-friendly, considering factors like performance, durability, and reliability.
• Manufacturer and Seller Reliability: The reliability and reputation of the manufacturer or seller of the heater are important for long-term satisfaction and safety.

Exproof Heater Features Providing High Heat Efficiency

• Heat Distribution: Exproof heaters ensure homogeneous heat distribution, guaranteeing even heating throughout the area. This allows for efficient energy use and maintains temperature balance. With precise temperature control, high efficiency is achieved with lower energy consumption.
• Energy Efficiency: Exproof heaters are designed to provide high energy efficiency. Using natural convection systems for heating, they reduce energy consumption while offering an environmentally friendly solution. Their efficient designs help lower operational costs in the long run.
• Durable Materials: Another factor contributing to heat efficiency is the use of durable, heat-resistant materials. These materials ensure that the heaters function effectively over time. They minimize heat loss and ensure proper heat transfer.
• Fast Heating Capacity: Exproof heaters are known for their rapid heating ability. As heat transfer is very fast, the environment reaches the desired temperature quickly, which reduces energy loss and increases operational efficiency.

Exproof Heater Technical Details

• Power Options: Exproof heaters are available in different power options. The heating power can be adjusted according to the need, ensuring that the desired temperature level is reached while maintaining energy efficiency. Power options can be customized based on the application.
• Materials and Construction: Exproof heaters are made from high-quality, heat-resistant materials. Various metal alloys, ceramics, and specialized insulation materials are used to ensure that the heaters are safe and durable. These materials also make the heaters safe to use in environments with explosion risks.
• Protection Class: Exproof heaters are certified with international safety standards such as ATEX and IECEx. This ensures that the devices can be safely used in areas with explosive gases, vapors, and dust. The products are designed in compliance with safety standards and offer high security in hazardous environments.
• Operating Temperature Range: Exproof heaters can operate within a wide temperature range. Typically, they function between -40°C and +400°C, providing high performance even under harsh environmental conditions.
• Ease of Installation and Use: Exproof heaters offer practical installation options and are user-friendly. Their easy installation and low maintenance requirements provide significant advantages in industrial applications. Additionally, their durability allows for long-term use.

Saving Energy with Exproof Heaters

• Heat Control: Exproof heaters provide precise heat control and prevent unnecessary energy loss. When the heat levels are correctly adjusted, overheating is prevented, and energy efficiency is increased. This helps businesses reduce energy consumption.
• Efficient Heat Distribution: Exproof heaters ensure homogeneous heat distribution, ensuring even heating throughout the area. This results in faster heating and energy savings. Additionally, it minimizes heat losses.
• Use of Natural Convection: Exproof heaters enhance energy efficiency by using natural convection systems. This system efficiently transfers heat without excessive energy release into the environment.
• Heat Insulation: Good heat insulation prevents heat from escaping, providing more efficient heating within the environment. Exproof heaters are equipped with high-quality insulation materials to ensure that energy is used properly.

Technical Details to Consider When Selecting Exproof Heaters

• Power and Capacity: The power of the Exproof heater should be chosen based on the area to be heated and the required heating needs. A high-capacity system is suitable for large areas, while smaller solutions are preferable for smaller spaces. When making the selection, energy efficiency should also be considered.
• Operating Temperature Range: The temperature conditions of the operating environment are an important factor in selecting the appropriate heater. Exproof heaters offer models that can operate within a wide temperature range, so it is important to select models that meet the temperature requirements of the environment.
• Protection Class and Safety Standards: Exproof heaters must have international safety certifications such as ATEX and IECEx to ensure safe operation in explosion and fire risk environments. These certifications ensure the safe use of the products.
• Material Quality: The materials used in the construction of the heater are also important. High-quality and heat-resistant materials ensure the heater’s long lifespan and guarantee safe operating conditions. Additionally, material quality directly affects energy efficiency.

Working Principle of Exproof Heaters

• Heat Transfer: Exproof heaters convert electrical energy into heat energy to warm the environment. As electrical current passes through the resistor, heat is generated due to resistance, which heats the environment and reaches the desired temperature.
• Natural Convection: Exproof heaters use the natural convection method to transfer heat. This allows the air flow to naturally spread the heat. Highly efficient designs use this method to heat more effectively with less energy.
• Insulation and Safety: Exproof heaters are designed to operate safely against explosion and fire risks. These devices efficiently transfer heat while being protected from external factors, preventing hazardous situations in the environment.
• Temperature Control: Most Exproof heaters work in conjunction with thermostats or digital control systems to maintain temperature control. This helps keep the desired temperature levels stable and ensures energy savings.